
Below 400mm Pipe Size
MIXING
INSTRUCTIONS
ThistleWrap is a specially treated woven glass fabric impregnated
with a polyurethane resin, which is activated by immersion
in water. ThistleWrap is ideal for pipe repairs to low pressure
systems. As a general guide, a repair build up to a thickness
of approximately 12 mm (½”) over the leak can withstand
a maximum service pressure of 10 bar (150 psi). Higher pressures,
up to 50 bar (725 psi), can be achieved by first applying
over the leak, a ‘plug’ of ThistleBond twist-stick grade
metal-filled epoxy putty (TRK No. 19060)
INSTRUCTIONS FOR USE
- Prepare pipe surface around repair area by wire brushing
loose rust, paint etc. or if smooth, abrade with coarse
emery cloth or similar.
- Wearing protective gloves, remove roll from the foil
bag and immerse in water (preferably fresh) for approx.
10 to 20 seconds, squeezing two or three time.
Remove roll from water and wrap quickly and tightly as
follows: Centre tape over leak site, wrap from bottom
of roll, putting firmly throughout application. After
several windings of tape, which should extend 1.5 to 2
pipe diameters each side of the hole, resin foam will
come through the tape which is desirable and aided by
pulling tightly. The tape should be wound on with a half
width of tape overlap keeping it flat and even, maintaining
tightness. Apply one or more rolls, as the repair dictates.
Firmly press and smooth end of rolls into wrap in the
direction of application. Wet gloves in water, smooth
and firmly press the wet resin back into the wrap.
Keep hands moving quickly and wet gloves frequently
to avoid sticking. As the repair cures it will warm up
very slightly, which is normal.
- Continue rapid hand movement pressing and polishing
resin in motions around and parallel to the pipe. Continue
process until resins are no longer tacky. The repair should
now have a smooth, hard surface and an enamel like appearance
with no fiberglass substrate showing through the resins.
Notes:
If
a thicker application is needed, spend a little less time
finishing the first roll and immediately begin the application
of the next. Finish the final roll as if a single roll
application.
- If the hole in the damaged pipe is larger than 3mm,
you can use Thistlebond TRK19060 Metal Repair Stick to
first “plug the hole”. After curing you can then processed
as in step 1.
- If the fluid in the pipe can not be turned off – you
can use the TRK19060 Metal Repair Stick to first plug
the hole and then proceed to wrap as above.
DRYING/CURE TIMES at 20°C/68°F
Usable life 2-3 mins
Initial set 5 mins
Full mechanical strength 30 mins
CLEANING
After application dispose of gloves
HEALTH & SAFETY
As long as normal good practices are observed, ThistleWrap
can be safely used. Keep skin contact to a minimum. Use
disposable gloves. Wash off areas of contact with soap and
water.
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