Complete PipeWrap Refurbishment System

4-Phase Composite Pipeline Repair Demonstration for Long-Term Structural Protection

Video Overview

This in-depth demonstration showcases the complete PipeWrap Refurbishment System, a multi-stage composite repair solution developed to restore the structural integrity and extend the operational life of damaged, corroded, or weakened pipelines.

The video walks through each of the four critical repair phases, providing a clear and practical guide for technicians, maintenance engineers, and asset managers responsible for pipeline rehabilitation in oil & gas, utilities, marine, and industrial facilities.

Unique Polymer Systems - innovate icon

INNOVATE

In-house repair solutions provide minimal downtime and maximise productivity

Unique Polymer Systems - Rebuild icon

REBUILD

UPS products eliminate the need for hot work – Cold cure materials which do not shrink

Unique Polymer Systems - Enhance icon

ENHANCE

Water-Borne Epoxies and solvent free composites minimise health and safety risks

4 Phases Covered in This Video

Phase 1: Leak Containment

Immediate sealing of active pipeline leaks using PipeWrap emergency response materials, such as SEAL-FLEX or Stick Grade Metal combined with the Emergency Repair Bandage.

Phase 2: Surface Restoration

Rebuilding of degraded pipe surfaces using high-strength epoxy metals (e.g., UPS 107 USM) to fill corrosion pits, realign geometry, and create a structurally sound base for further treatment.

Phase 3: Protective Surface Treatment

Application of corrosion-resistant epoxy coatings to shield the substrate and create a long-lasting barrier against further degradation.

Phase 4: Reinforcement Wrapping

Final structural reinforcement using the PipeWrap Composite wrapping system, ensuring a fully bonded, mechanically robust repair solution.

Key Products Used in the Refurbishment Process

UPS SEAL-FLEX TAPE / UPS STICK GRADE METAL – for leak containment

UPS 107 USM – for surface restoration and load transfer

Corrosion-Resistant Epoxies – protective layer application

PipeWrap Composite Wrap System – fibreglass & PU resin composite reinforcement

Ideal For Use In

Oil & Gas Pipelines – Onshore and offshore high-risk assets

Water Utilities – Corroded lines, valve zones, and buried infrastructure

Marine & Offshore Structures – Saltwater-exposed systems and deck pipework

Power Generation – High-temperature and high-stress lines

Manufacturing & Process Facilities – Ageing infrastructure and high-value plant equipment

Unique Polymer Systems - innovate icon

INNOVATE

In-house repair solutions provide minimal downtime and maximise productivity

Unique Polymer Systems - Rebuild icon

REBUILD

UPS products eliminate the need for hot work – Cold cure materials which do not shrink

Unique Polymer Systems - Enhance icon

ENHANCE

Water-Borne Epoxies and solvent free composites minimise health and safety risks

UPS ASME Bandage used to stop gas leakUPS Corrosion Protection Wraps used offshoreUPS 105 EG used to plate bond damage pipelineUPS Pipeline Restoration System used on cooling pipework

Why Use the PipeWrap 4-Phase Refurbishment System?

Comprehensive repair approach – Addresses leaks, corrosion, and structural loss

No hot work or shutdown required – Cold-applied solution suitable for live or offline systems

Extend service life – Ideal for life-extension projects or deferred replacement programs

Compatible with various substrates – Works on steel, copper, PVC, cast iron, and more

Fully engineered system – Backed by technical data, industry experience, and global case studies