UPS 115 XL Extended Life Metal Repair Paste

PHASE 2 Structural Restoration

UPS 115 XL Extended Life Metal Repair Paste

UPS 115 XL Extended Life Metal Repair Paste is a two-component, solvent-free epoxy repair system designed for restoring and rebuilding damaged metallic surfaces. With an extended working time of 60 minutes at 20°C (68°F), it’s the ideal solution for complex or large-area repairs, especially in warm and tropical climates.
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Perfect for surface erosion, pitting, crack filling, and structural reinforcement, UPS 115 XL offers superior mechanical properties and high adhesion to all properly prepared metal surfaces.

Extended Working Life

Provides up to 60 minutes of usable life at 20°C, giving you more time for precise application and shaping.

Outstanding Adhesion & Strength

Delivers up to 15,300 psi compressive strength and 2,630 psi tensile shear adhesion, even under high mechanical load.

Easy to Apply at Thicknesses up to 25mm

Perfect for deep filling, shimming, or profiling areas that require substantial material build-up.

Excellent Heat and Chemical Resistance

Resistant to dry heat up to 200°C (392°F) and immersion in water up to 60°C (140°F).

Cost-Effective Repair Solution

Reduces downtime and costly component replacements with long-lasting repairs.

Machinable Finish

Once cured, it can be machined to tight tolerances for professional-grade results.

Applications for Pipework Protection and General Metal Repair

UPS 115 XL is engineered for use across multiple sectors, including marine, oil & gas, power, water treatment, and manufacturing:

Worn Pump Shafts
& Casings

Fills grooves, cracks, and pitting caused by corrosion or mechanical damage.

Scored Hydraulic Rams & Bearing Housings

Restores worn surfaces with high precision and bond strength.

Damaged Flanges, Keyways & Threaded Areas

Rebuilds surfaces for re-use without expensive part replacement.

Cracked Engine Blocks, Vessel Hulls, and Rudder Repairs

Provides a resilient, water- and chemical-resistant repair solution.

Cold Bonding & Plate Bonding

Ideal for securing steel plates and reinforcements in structural repairs.

Why Choose UPS 115 XL for Pipeline and Industrial Applications?

Extended Application Window = Flexibility Onsite

Unlike fast-curing systems, UPS 115 XL gives engineers and technicians more time to work, especially beneficial in warm environments where standard systems cure too quickly.

Trusted Mechanical Performance

With a Rockwell Hardness of 100, this compound can handle high-pressure, load-bearing, and high-temperature environments with confidence.
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Simplified Application & Machining

Applied easily with a spatula or gloved hand, and ready to machine after just 4 hours at 20°C.

Resistant in the Toughest Environments

Performs under harsh exposure to saltwater, hydrocarbons, acids, alkalis, and industrial chemicals.

Globally Available and Supported

Backed by Unique Polymer Systems’ global distribution network and ISO-certified technical expertise.

UPS 115XL Extended Life Metal Repair Paste

High-Performance Metal Repair Compound for Warm Climates and Extended Application Windows